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PureLine S

PureLine S

Hanovia's PureLine S systems are aimed specifically at providing UV disinfection for sugar syrup used in the food and beverage industry where traditional heat treatments may have limited effect on heat resistant moulds and spores such as alicyclobacillus. Target applications include breweries, sugar refineries and carbonated soft drinks production. The Pureline S comprises:

  • Medium pressure UV technology with higher wavelengths emitted by medium pressure, ideal to degrade Alicyclobacillus protein and enzymatic pathways in addition to its primary mode of inactivation through DNA degradation

  • A specially designed ‘thin’ chamber to maximise the contact time between the sugar syrup and UV light to optimise inactivation of moulds and spores.

  • A treatment design philosophy to cater for syrups with a BRIX content up to 67 (BRIX is the concentration of sucrose within the syrup)

Key Features What it gives you benefits for you
INTELLIGENCE
UV intensity monitor measuring germicidal wavelengths Continuous verification of performance with in-built low intensity alarm Easy to monitor and log system performance
OPTIMISATION
UV disinfection Protect your sugar syrup from microbiological contamination including thermophilic bacteria Does not affect taste and colour of final product
No chemicals
Designed for the food and beverage industry FDA-approved materials used for all wetted parts Industry compliant materials
*Chamber with tri-clamp connections and <0.8 μm internal finish Sanitary design
INTEGRATION
Compact design Can be fitted to skids Easy integration
Can be retrofitted to existing process
UV CHAMBER
Material: Stainless steel 316L / 1.4404
Internal finish: As made pipe and tube, welds as laid, electropolished and passivated
External finish: Sateen polish (120 grit) electropolished and passivated
Process (mating) connections: Flange EN 1092-1 PN16
Drain connection: Tri-clamp to ISO 2037
End plate: Removable end plate
Degree of protection: IP65 equivalent to NEMA 4 but not for outside use
Arc tube (lamp): Medium pressure
Arc tube enclosure: Pure quartz
Number of arc tubes (lamps): 1 (S 0005-0015) 4 (S 0060-0080)
Expected lamp life: 8000 hours, 4000 hours S 0015
Temperature sensor: Yes
UV sensor: Wet UV monitor (if above minimum T10)
Working fluid temperature: 5°C to 80°C
Maximum CIP temperature: 95°C with cabinet electrically isolated
Hydrostatically pressure tested: Yes to PED requirements EN 13445
Chamber mounting: Horizontal only
Operating pressure: 6 bar
Seals: EPDM, ADI free, EC 1935/2004, FDA 21 CFR 177.2600 approved
OPTIONS
Document Support Pack
Cabinet material: Stainless steel 304
Operation and Maintenance manual and printed Installation and Commissioning manual in
Chinese, English, French, German and Spanish
Flange options: ANSI 150, JIS, Table ‘E’ and tri-clamp
Chamber internal finish: <0.38 μm welds polished out, electropolished and passivated
Lead length: 20 m, 30 m or 50 m cabinet to chamber
OPTIONS (continued)
Maximum CIP temperature: 130°C (panel switched off)
Welder Document Pack for chamber construction
Bleed: Hygienic valve with tri-clamp connection
Skid mounting
Operating pressure: 10 bar
Vent valve: Manual valve hygienic design
Cabinet IP rating: Carbon steel air to air heat exchangers IP 65, NEMA 4 or stainless steel version IP 65, NEMA 4X
UVShield™: Power cut-out for lamp access, S 0060-0080 only
Water leak detection: Detects water leaks from quartz sleeve, S 0060-0080 only
CABINET
Material: Polyester coated carbon steel
Degree of protection: IP54 NEMA 12
Supply voltages (nominal): S 0005 95 V to 260 V
S 0010-0015 190 V to 480 V
S 0060-0080 380 V to 480 V 50/60 Hz
(voltage tolerance ± 10% of nominal)
Operating temperature range: 5°C to 40°C
Relative humidity: <95% non-condensing
Cooling fans: Yes
Interconnecting cable lengths: 10 m cabinet to chamber
CUSTOMER OUTPUTS
4-20 mA passive or active output: UV intensity %
VFC outputs: System warning, lamp ready, low UV intensity, common trip, remote reset, ELCB or water leak, system available, local or remote mode
CUSTOMER INPUTS
4-20 mA passive or active input: Flow meter
VFC inputs: Remote stop/start and remote reset
CUSTOMER COMMUNICATIONS PORT
None
APPROVALS
CE marked

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