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PureLine PQ

PureLine PQ

Medium Pressure – 15 to 1000m3/hour flow rate

Low Pressure – 2 to 100m3/hour flow rate

Hanovia's PureLine PQ systems are aimed specifically at providing third party validated UV disinfection for product and process waters used in the food and beverage industry. By using a third party validated UV system you can be certain that:

  • the UV dose being produced will disinfect the water, eliminate harmful micro-organisms, reduce the bio-burden and protect against bio-fouling

  • you will require fewer CIP / SIP cycles and lower operating costs.

  • The DVGW certified dry sensor will accurately measure the germicidal output of the UV system and calculate and display a validated a UV dose making it easy to monitor and log performance.

  • The intuitive control system will monitor external flow and transmittance meter inputs and ensure optimum UV system performance based on real time operating conditions.

Key Features What it gives you benefits for you
INTELLIGENCE
Dry DVGW approved UV sensor measuring germicidal wavelengths Continuous verification of performance with real time RED dose reading and inbuilt low dose warning Easy to monitor and log system performance
Flow and UV transmittance (UVT) meter inputs Dose reading based on actual process conditions when meters are connected Accurate UV dose reading guaranteed under wide range of operating conditions
OPTIMISATION
Third party validated UV systems tested in accordance with the USEPA UV Disinfection Guidance Manual UV system dose equations and sizing have been independently derived Confidence the system will perform as stated
UV water disinfection Protect your product and processes from microbiological contamination including chlorine resistant Cryptosporidium and Giardia Does not affect taste and colour of final product
No chemicals
Protects pre-treatment equipment and RO filters from bio-fouling, reducing CIP frequency and downtime
Designed for the food and beverage industry FDA-approved materials used for all wetted parts Industry compliant materials
*Chamber with tri-clamp connections and <0.8 μm internal finish Sanitary design
*Automatic wiper (quartz cleaning) Self cleaning to maintain performance
INTEGRATION
Compact design Can be fitted to skids Easy integration
Can be retrofitted to existing process
RS 485 Modbus Single cable connection to customer control system
*Option
UV CHAMBER
Material: StSt 316L / 1.4404
Internal finish: < 0.8 μm Ra, welds as laid, electropolished and passivated
External finish: Brushed to K280, electropolished and passivated
Process (mating) connections: Flange EN 1092-1 PN10
Drain connection: Tri-clamp to ISO 2037
End plate: Removable end plate
Degree of protection: IP54 equivalent to NEMA 12
Wiper: Automatic (electrically driven)
Arc tube (lamp): Medium pressure
Arc tube enclosure: Doped quartz
Number of arc tubes (lamps): 2 (PQ 0200), 4 (PQ 0360-1100), 6 (PQ 1400)
Expected lamp life: 9000 hours
Temperature sensor: Yes
UV sensor: Dry DVGW compliant UV sensor (one per lamp)
Working fluid temperature: 5°C to 40°C
Maximum CIP temperature: 95°C with cabinet electrically isolated
Hydrostatically pressure tested: Yes
Chamber mounting: Flow horizontal or vertical (lamps horizontal only)
Operating pressure: 6 bar
Seals: EPDM, ADI free, EC 1935/2004, FDA 21 CFR 177.2600 approved
OPTIONS
Document Support Pack
Cabinet material: Stainless steel 304 or 316 with sloping roof
Operation and Maintenance manual and printed Installation and Commissioning manual in Chinese, English, French, German and Spanish
Wiper: Remove automatic wiper
Flange options: ANSI 150, JIS, Table ‘E’ and tri-clamp
Lead length: 20 and 29 m
In-field UV reference sensor kit
Bleed: Hygienic valve with tri-clamp connection
Control cabinet: Air conditioning in carbon steel or stainless steel raises control ambient limit to 50°C (in shade) IP rating 65 (NEMA 4 or 4X)
Water leak detection: Detects water leaks from quartz sleeve
CABINET
Material: Polyester coated carbon steel
Degree of protection: IP54 NEMA 12
Supply voltages: PQ 0200-0360 200-277 V (2ph L1,L2 or 1ph L1+N) PQ 1100-1400 380-480 V (3ph L1, L2, L3) 50/60 Hz (voltage tolerance ±10% of nominal)
Operating temperature range: 5°C to 35°C
Relative humidity: <95% non-condensing
Cooling fans: Yes
Interconnecting cable lengths: 10 m
Variable power: Stepless variable power (66% reduction from maximum ballast power)
HMI / CONTROL
Display: 4 line LCD, indicating system status including alarms
Operating menu: 3 levels (2 with password protection)
Fault finding: Event log
CUSTOMER OUTPUTS
4-20 mA active outputs: UV dose, UV intensity, ballast power
VFC outputs: Standby in remote, system standby, system cooling down, any trip, any warning, UV dose failure, system ready, wiper failure, lamp failure, water leak, water temperature warning, water/cabinet temperature alarm
CUSTOMER INPUTS
4-20 mA active or passive inputs: Flow meter and transmittance meter
VFC inputs: Remote stop/start, remote reset, remote wipe, remote set power high
CUSTOMER COMMUNICATIONS PORT
RS 485: Modbus
APPROVALS
CE marked, UL 508A shop, USEPA tested to UVDGM
UV CHAMBER
Material: Stainless steel 316L / 1.4404
Internal finish: As made pipe and tube, welds as laid, electropolished and passivated
External finish: Sateen polish (120 grit) electropolished and passivated
Process (mating) connections: Flange EN 1092-1 PN16
Drain connection: Tri-clamp to ISO 2037
End plate: Removable tri-clamp except PQ 0090 which is flanged
Degree of protection: IP65 equivalent to NEMA 4 but not for outside use
Arc tube (lamp): Low pressure amalgam
Arc tube enclosure: Pure quartz
Number of arc tubes (lamps): 1
Expected lamp life: 12000 hours
Temperature sensor: Yes
UV sensor: Dry DVGW compliant UV sensor with UVGuard™ window
Working fluid temperature: 5°C to 40°C
Maximum CIP temperature: 95°C with cabinet electrically isolated
Hydrostatically pressure tested: Yes to PED requirements EN 13445
Chamber mounting: Horizontal only
Operating pressure: 10 bar
Seals: EPDM, ADI free, EC 1935/2004, FDA 21 CFR 177.2600 approved
OPTIONS
Transmittance compensating dose equation
Document Support Pack
Cabinet material: Stainless steel 304 or 316 with sloping roof
Operation and Maintenance manual and printed Installation and Commissioning manual in
Chinese, English, French, German and Spanish
Wiper: Automatic (pneumatically driven)
Flange options: ANSI 150, JIS, Table ‘E’ and tri-clamp
Chamber internal finish: Tri-clamp chamber only <0.38 μm welds left as laid, electropolished and passivated
Lead length: 20 & 28 m PQ 0005 – 0008, 14 m PQ 0016 – 0090
OPTIONS (continued)
Maximum CIP temperature: 130°C (panel switched off)
In-field UV reference sensor kit
Welder Document Pack for chamber construction
Bleed: Hygienic valve with tri-clamp connection supplied loose
Skid mounting
Variable power: Stepless variable power on PQ 0090 only (40% reduction from max ballast power, 20% dose reduction)
CABINET
Material: Polyester coated carbon steel
Degree of protection: IP66 / NEMA 4
Supply voltages: 230 V (207 V to 253 V) 50/60 Hz
Operating temperature range: 5°C to 40°C
Relative humidity: <95% non-condensing
Cooling fans: No
Interconnecting cable lengths: 10 m
HMI / CONTROL
Display: 4 line LCD, indicating system status including alarms
Operating menu: 3 levels with password protection
Fault finding: Event log
CUSTOMER OUTPUTS
4-20 mA active outputs: UV dose or UV intensity
24 V dc 10 mA max outputs: Lamp ON, any trip, any warning, system ready, system in remote, bleed valve
CUSTOMER INPUTS
4-20 mA active or passive inputs: Flow meter and transmittance meter
VFC inputs: Remote stop/start and remote reset
CUSTOMER COMMUNICATIONS PORT
RS 485: Modbus
APPROVALS
CE marked, cETLus to UL 61010-1, IEC 61010-1

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