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PureLine DO

PureLine DO

Medium Pressure

Low Pressure

Hanovia’s Pureline DO UV systems are designed specifically for providing ozone destruction for the food and beverage industry where residual ozone has been utilised to minimise microbiological contamination but needs to be removed before final product bottling. The UV system can be remotely controlled to turn off to allow residual ozone to disinfect the process lines during a SIP and then be turned on again to remove the ozone before the process is put back into service. Each system comes with a UV monitor / UV sensor to measure the lamp output making it easy to monitor and log performance. The UV systems are all single lamp design with long lamp life providing reduced operating costs.

Key Features What it gives you benefits for you
INTELLIGENCE
UV intensity monitor Continuous verification of performance with in-built low intensity alarm Easy to monitor and log system performance
OPTIMISATION
Medium pressure lamp Provides high intensity UV light at 200 to 400 nm wavelengths ideal for the destruction of free chlorine (HOCl and OCl-) Prolongs the life of RO and EDI equipment by removing free chlorine
Chemical free reduction of free chlorine No risk of contamination or running out of chemical
Unlike ACF does not require backwashing or media replacement Saves on water and maintenance costs
Provides high intensity germicidal wavelengths to disinfect the water Prolongs the life of RO and EDI equipment compared to ACF by reducing the bioburden
Designed for pre-treatment processes in the pharmaceutical industry Flanged connections, standard internal finish Reduced system costs when cGMP design not required
FDA-approved materials used for all wetted parts Industry compliant materials
Option of sanitary design for the pharmaceutical industry based on cGMP principles Sanitary design with <0.38 μm internal surface finish and tri-clamp connections as standard Industry compliance; reduced risk of microbiological contamination; enhances control of your process as part of a multibarrier system
Compact design Can be fitted to skids Easy integration
Can be retrofitted to existing process
Robust design Maximum of 2 service visits annually Easy to maintain compared to ACF and SMB dosing
UV CHAMBER
Material: Stainless steel 316L / 1.4404
External finish: Sateen polish (120 grit) electropolished and passivated
Process (mating) connections: Flange EN 1092-1 PN16
Drain connection: Tri-clamp to ISO 2852
End plate: Removable end plate
Degree of protection: IP65 equivalent to NEMA 4 but not for outside use
Arc tube (lamp): Medium pressure
Arc tube enclosure: Pure quartz
Number of arc tubes (lamps): 1
Expected lamp life: 8000 hours, 4000 hours DC 250 and 300
Temperature sensor: Yes
UV monitor: Wet UV monitor
Working fluid temperature: 5°C to 60°C (80°C unwiped)
Maximum CIP temperature: 95°C with cabinet electrically isolated
Hydrostatically pressure tested: Yes to PED requirements EN 13445
Chamber mounting: Horizontal only
Operating pressure: 6 bar
Seals: EPDM, FDA 21 CFR 177.2600, USP Class VI 121°C approved
OPTIONS
Document Support Pack
Cabinet material: Stainless steel 304
Operation and Maintenance manual and printed Installation and Commissioning manual in
Chinese, English, French, German and Spanish
Wiper: automatic (electrically driven)
Flange options: ANSI 150, JIS, Table ‘E’ and tri-clamp
Chamber internal finish: <0.38 μm welds polished out, electropolished and passivated
Lead length: 20 m, 30 m or 50 m cabinet to chamber
Maximum CIP temperature: 130°C (panel switched off)
Welder Document Pack for chamber construction
Bleed valve: Hygienic valve with tri-clamp connection
Skid mounting
Operating pressure: 10 bar
Vent valve: Manual valve hygienic design
OPTIONS (continued)
Cabinet IP rating: Carbon steel air to air heat exchangers IP 65, NEMA 4 or stainless steel version
IP 65, NEMA 4X
Aggressive water package: For 400 ppm to 20000 ppm chloride water
UVShield™: Power cut-out for lamp access
Water leak detection: Detects water leaks from quartz sleeve
Arc tube enclosure: Doped quartz
CABINET
Material: Polyester coated carbon steel
Degree of protection: IP54 NEMA 12
Supply voltages (nominal): DC 100 95 V to 260V DC 200-300 190 V to 480 V
DC 400 380 V to 480 V 50/60 Hz (voltage tolerance ±
10% of nominal)
Operating temperature range: 5°C to 40°C
Relative humidity: <95% non-condensing
Cooling fans: Yes
Interconnecting cable lengths: 10 m cabinet to chamber
CUSTOMER OUTPUTS
4-20 mA passive or active output: UV intensity %
VFC outputs: System warning, lamp ready, low UV intensity, common
trip, remote reset, ELCB or water leak, system available,
local or remote mode
CUSTOMER INPUTS
4-20 mA passive or active input: Flow meter
VFC inputs: Remote stop/start and remote reset
CUSTOMER COMMUNICATIONS PORT
None
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