Hanovia's Pharmaline DC UV systems deliver guaranteed high UV doses for effective free chlorine removal and disinfection for the pharmaceutical and healthcare. industries The Pharmaline DC delivers:
Reverse Osmosis (RO) membrane and Electro-deionisation (EDI) protection from residual chlorine and bio-fouling through strong disinfection without chemicals or water wastage
An effective alternative to Activated Carbon filtration and Sodium bi-sulphite dosing without the issues of microorganism build-up or plant downtime for backwashing / chemical cleaning
A lowest lifetime cost solution with minimum operator intervention and small footprint.
| Key Features | What it gives you | benefits for you |
|---|---|---|
| INTELLIGENCE | ||
| UV intensity monitor | Continuous verification of performance with in-built low intensity alarm | Easy to monitor and log system performance |
| OPTIMISATION | ||
| Medium pressure lamp | Provides high intensity UV light at 200 to 400 nm wavelengths ideal for the destruction of free chlorine (HOCl and OCl-) | Prolongs the life of RO and EDI equipment by removing free chlorine |
| Chemical free reduction of free chlorine | No risk of contamination or running out of chemical | |
| Unlike ACF does not require backwashing or media replacement | Saves on water and maintenance costs | |
| Provides high intensity germicidal wavelengths to disinfect the water | Prolongs the life of RO and EDI equipment compared to ACF by reducing the bioburden | |
| Designed for pre-treatment processes in the pharmaceutical industry | Flanged connections, standard internal finish | Reduced system costs when cGMP design not required |
| FDA-approved materials used for all wetted parts | Industry compliant materials | |
| Option of sanitary design for the pharmaceutical industry based on cGMP principles | Sanitary design with <0.38 μm internal surface finish and tri-clamp connections as standard | Industry compliance; reduced risk of microbiological contamination; enhances control of your process as part of a multibarrier system |
| INTEGRATION | ||
| Compact design | Can be fitted to skids | Easy integration |
| Can be retrofitted to existing process | ||
| Robust design | Maximum of 2 service visits annually | Easy to maintain compared to ACF and SMB dosing |
| UV CHAMBER | |
| Material: | Stainless steel 316L / 1.4404 |
| External finish: | Sateen polish (120 grit) electropolished and passivated |
| Process (mating) connections: | Flange EN 1092-1 PN16 |
| Drain connection: | Tri-clamp to ISO 2852 |
| End plate: | Removable end plate |
| Degree of protection: | IP65 equivalent to NEMA 4 but not for outside use |
| Arc tube (lamp): | Medium pressure |
| Arc tube enclosure: | Pure quartz |
| Number of arc tubes (lamps): | 1 |
| Expected lamp life: | 8000 hours, 4000 hours DC 250 and 300 |
| Temperature sensor: | Yes |
| UV monitor: | Wet UV monitor |
| Working fluid temperature: | 5°C to 60°C (80°C unwiped) |
| Maximum CIP temperature: | 95°C with cabinet electrically isolated |
| Hydrostatically pressure tested: | Yes to PED requirements EN 13445 |
| Chamber mounting: | Horizontal only |
| Operating pressure: | 6 bar |
| Seals: | EPDM, FDA 21 CFR 177.2600, USP Class VI 121°C approved |
| OPTIONS | |
| Document Support Pack | |
| Cabinet material: Stainless steel 304 | |
| Operation and Maintenance manual and printed Installation and Commissioning manual in Chinese, English, French, German and Spanish |
|
| Wiper: automatic (electrically driven) | |
| Flange options: ANSI 150, JIS, Table ‘E’ and tri-clamp | |
| Chamber internal finish: <0.38 μm welds polished out, electropolished and passivated | |
| Lead length: 20 m, 30 m or 50 m cabinet to chamber | |
| Maximum CIP temperature: 130°C (panel switched off) | |
| Welder Document Pack for chamber construction | |
| Bleed valve: Hygienic valve with tri-clamp connection | |
| Skid mounting | |
| Operating pressure: 10 bar | |
| Vent valve: Manual valve hygienic design | |
| OPTIONS (continued) | |
| Cabinet IP rating: Carbon steel air to air heat exchangers IP 65, NEMA 4 or stainless steel version IP 65, NEMA 4X |
|
| Aggressive water package: For 400 ppm to 20000 ppm chloride water | |
| UVShield™: Power cut-out for lamp access | |
| Water leak detection: Detects water leaks from quartz sleeve | |
| Arc tube enclosure: Doped quartz | |
| CABINET | |
| Material: | Polyester coated carbon steel |
| Degree of protection: | IP54 NEMA 12 |
| Supply voltages (nominal): | DC 100 95 V to 260V DC 200-300 190 V to 480 V DC 400 380 V to 480 V 50/60 Hz (voltage tolerance ± 10% of nominal) |
| Operating temperature range: | 5°C to 40°C |
| Relative humidity: | <95% non-condensing |
| Cooling fans: | Yes |
| Interconnecting cable lengths: | 10 m cabinet to chamber |
| CUSTOMER OUTPUTS | |
| 4-20 mA passive or active output: | UV intensity % |
| VFC outputs: | System warning, lamp ready, low UV intensity, common trip, remote reset, ELCB or water leak, system available, local or remote mode |
| CUSTOMER INPUTS | |
| 4-20 mA passive or active input: | Flow meter |
| VFC inputs: | Remote stop/start and remote reset |
| CUSTOMER COMMUNICATIONS PORT | |
| None | |
| APPROVALS | |
| CE marked | |
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